Natural Building Blogs by Sarah

Building Community Crafts Environment Heritage Natural Restoration Rural Skills Suffolk Vernacular


 

recycling vintage clay lump block
Vintage clay lump block



resource area at Orchard Barn
Buckets of clay rich subsoil for re-use



whole clay lump blocks
Reclaimed clay lump blocks (around 200 years old)

































 



Building an Outdoor Seating area from Flint, Cob and Oak 11th June 2018

N
ecessity, they say, is the mother of invention. Visitors to Orchard Barn will know how much we like drinking tea, and fresh air, we also appreciate the merits of sitting in circle so that everyone is included! So, in 2011 when the need for outdoor seating arose, I put on my vernacular thinking cap. I looked around at the resources we had to hand and possible locations. I considered the range of skills available and I came up with a plan.

Using reclaimed materials

We needed a sheltered place that had sun from elevenses onwards, so I decided on an oval shape to the west of the main barn. We had reclaimed flint bones scavenged from a nearby wall. There were also oak offcuts from the outsides of the oak trees we’d had milled for timbers. They were flat on one side and I decided they would make good seats, but underneath the ‘seats’ they were still tree shaped, as in rounded with bark! Hmmmm.

Building with Earth

At the time I’d just finished building a large earth wall from cob and was still very much in earth building mode. The solution appeared to be flint foundations with the oak offcuts bedded into the cob (on top of the flint). Very low tech, but very do-able.

Medieval rawl plugs
I drew two ovals on the ground, an inner and an outer. Then using reclaimed bricks and lime mortar I set about building peers every 4’ or so. I then infilled with flint bones using an earth mortar. The tricky bit of my plan was yet to become clear. I removed the bark and sap wood from the offcuts with an axe. Somehow I had to fix the oak into the cob. Then I came up with the idea of driving oak pegs and long rusty nails into the underneath of the oak (not enough to go through, but enough for a good fixing). Then I slapped cob onto the undulating flint bones to build the level up about 6”. I bedded the oak into the wet cob and applied weight (my own whilst drinking tea), and bingo the outdoor seating was born.

Recycled clay lump block
The resulting seating area seats 14 people and has been in good service now for 7 years but due to a wet winter the oak has begun to rock a bit. Today I decided to undertake those repairs and started to recycle some reclaimed clay lump blocks containing 200 year old straw. What a blast from the past to be re-using materials made by previous generations who presumably knew a thing or two about invention and using what they had to hand. Such is the nature of the Orchard Barn project. What goes around comes around! And that includes our building materials.

If you’d like to read more about my inventions using vernacular building materials please subscribe to the Orchard Barn e-news.

outdoor seating at Orchard Barn
Outdoor Seating Area at Orchard Barn